FRP/GRP Pipe :: Bhagawati Gas Limited | Industrial Gas, FRP & Water Treatment Solutions
BHAGAWATI GAS LIMITED

FRP/GRP Pipe

FRP / GRP PIPE

FRP/GRP PIPE

Bhagawati International Ltd. (BIL) has been promoted by 30-year-old Bhagawati Group of Industries having interests in Industrial Gases, International Trading and Software development.

BIL has now ventured into the production of Glass Reinforced GRP Pipes, which are now fast replacing the conventional pipes due to various advantages GRP Pipes offer over them.

A CNC operated Filament Winding plant has been established in 8000 Sq. mtrs area at Greater Noida in UP to meet the growing demand

SALIENT FEATURES OF THE PRODUCT:

  1. State of the art Production Facilities: Pipes are manufactured as per International Standards like ABMI, AWWA using CNC. - Filament Winding Machines.

High Pressure Rating: High Hoop strength and specific stiffness results in pipes that-can withstand pressures upto 50 kicgrn2

Light Weight: Composite has higher unidirectional strength than metal but weighs only one fourth of steel.

Custom Built Product: Designed and tailor made Piping system from 50 caret to 1800 mm diameter to suit Plant layout and operating conditions. Economical: Cost Effective in comparison even with Cast Iron, PVC Pipes, DI and Steel Pipes

Diversified product Range: All types of Filament Wound Composite products using different resins and fibers can be manufactured.

;’xnellent Hydraulic Characteristics - due to high value of ISO,,tnese

ov thermal arid electrical conductivity.

Maintenance Free. No internal and external coating is required.

Not attacked by moulds and rodents.

ALL PIPES SHALL BE DESIGNED AS PER THE FOLLOWING PROCEDURE!

  1. Se!potlon of linerand resin system based on corrosion data
  2. Design of winding pattern and laminate thickness based on pressure. stiffness and flexural load.
  3. Design optimization using application of standards.
  4. Finite Foment Analysis using proprietary software for calculating stress.
  5. Windability check by simulation.

FILAMENT WINDING SOFTWARE:

Based on the desired laminate smacture, the process simulation system is able to calculate the optimal part program.

THE PROGRAM OFFERS:

  1. High degree of automation
  2. Effective process simulation
  3. Multiple optimization possibilities
  4. Accurate fibre positioning
  5. Repeatable winding patterns
  6. Smooth machine movements
  7. Increased productivity
  8. Defined impregnation of the fibers
  9. Uniform fibre tension and hence consistent quality

TESTING FACILITIES:

1) UNIVERSALTESTING MACHINE Meant for measuring
Longitudinal Tensile Strength Longitudinal Tensile Modulus
Apparent Elastic Modulus Compressive Strength

2) HOOP TENSILE TESTING MACHINE - SPLIT DISC
Meant for measuring
- Hoop Tensile Strength

3) STIFFNESS CLASS TESTING MACHINE
- To determine the stiffness of Pipe from SN 2500 - 5000

4) HYDROSTATIC TESTING MACHINE- Accurate pressure control for integrating the liner with composite reinforcement.
- Hydrostatic Leak tightness test at twine the rated Pressure as per AWWA C-950. - Burst test facilities available.

5)LABORATORY FACILITY-

  1. Analytical Balance
  2. BARCOL Hardness Testor
  3. Spark Tester
  4. ViscosityTesting
  5. Heat Deflection with shoring device
  6. Bender Solubility time tester
  7. Wetting time tester

APPLICATIONS

  • INDUSTRIAL AND CHEMICAL:
  • Brine transmission
  • Chemical processing
  • Corrosive liquid transmission Desalination
  • Food
  • Pharmaceutical
  • Vent lines
  • Floor& Root Drain onci Down soullti Sludge lines
  • Acid handling
  • Chlorine/Caustics
  • Sewage & Waste Treatment Condensate Return linos Underground Fire Mains
  • Conduit & Utility lines
  • OFF SHORE:
  • Caissonscolumn piping
  • Fire water including fire protection Injection and D isposal Well Tubing Submersible pump column piping
  • Drilling Mud and Chem ical lines
  • POWER PLANT:
  • Chemical feed
  • Oil Waste
  • Coal Pile Runoff
  • Fly Ash& Bottom Ash Slurry Pensicks for Hycile Protects
  • OIL AND GAS:
  • Oil and gas gathering & transmission Salt water disposal
  • Water injection and separation Kerosene, Petrol & Other fuels
  • PULP AND PAPER:
  • Black, Green, White and Waste liquor Acid lines
  • Caustic lines
  • Bleached pulp
  • Chlorinated Water and Wet chlorine UM
  • Slurry & Mud
  • Alum Chlorine Dioxide
  • WATER & WASTEWATER :
  • Feed Piping
  • Effluent lines
  • Potyme freeti Chlorine water Waterlines (plant, potable) Carbon slurry
  • Aeration lines
  • Tube well screen Pipe
  • Linor For sewer Rehabilitation
  • REFINERY:
  • Chemical lines
  • Tank Battery piping
  • Loading and unloading lines Acid resistant pipes

PRODUCT SPECIFICATIONS

Diameter 50 mm to 1800 mm
Pressure Upto 60 Kgicm2
Length 12 Meters Maximum
Resin Vinyl aster. Epoxy. Isophth alio Polyester
Glass Fibre E- Glass, C- Glass
LinerThickness 1.2 to 2.5 mm depending on requirement
Design Standards BIS 12709/14402, ASTivil, ASME/ANSI B31.3, AWWA 0950, AWWA M45 and as per Customer requirement.
Type a joins
a)
- Unrestrained
- Bell and Spigot joint
- Hang e1/4Joint
13:1 R[.;itrained
Coupling Juin I , utt Wrap
Bond, Tee, Elhovii, Cross, Y’s Flanges, Blind
Flangos, Cur Ic,FfOucers.

JOINTING SYSTEM

1) BELL & SPIGOT JOINT:

In this joint the male end of one pipe is inserted into the female end of the adjacent pipe and secured well with each other by using adhesive.

A properly made joint is very much stronger against I fernal pressure and axial tension than the parent material.

This type of joint is being used widely for pipe diameter ranging from 25 MM to 400 MM.

2) SOCKET JOINT:

This type of joint is being used widely for Pipe diameter ranging from 150 MM to 400 Mid1.11 is very simple as the plain ends of two pipes are inserted in a coupling or socket and joined using specially prepared adhesive.

3) BUTT & WRAP JOINT:

This type of joint is applicable for pipe of all diameters.

Ends of two pipes, or pipe and fittings, are butted together

end secured using resin impregnated Chopped Strand mat

or Woven Rovings, which is wrapped around the area and cured.

4)FLANGED JOINT:

Pipes of all diameters can be connected,using this type. of joint Pipes can be manufactured either with fixed flanges or with stub end and lodso flAnDea.

Flange dimensions will beas per ANSI-B 16.5, except the thickness, which will vary based on the pressure and stress Then two flange ends can be bolted together with suitable gasket. Tabulated flanges are also available which can be joined with the pipes or pipe fittings in the fiord using

5)ELASTOMERIC SEALED JOINT:

This type of joint consists of pipes with grooved ends connected by a coupler with corresponding grooves. The leak proof of joints are provided by rubber O-rings which are fitted at the pipe ends and the "key" made of acetyl plastic is inserted in the g roo’o between the coupler and the pipe. The pipe can be disconnected only the "key" is removed. These joints can be provided for all diameters.